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| AGGLOMERATING PROCESSES |
Fine particles of limestone (flux) and iron ore
are difficult to handle and transport because of dusting and decomposition, so the powdery material usually is processed
into larger pieces. The raw material's properties determine the technique that is used by mills.SINTER Baked particles
that stick together in roughly one-inch chunks. Normally used for iron ore dust collected from the blast
furnaces.PELLETS Iron ore or limestone particles are rolled into little balls in a balling drum and hardened
by heat.BRIQUETTES Small lumps are formed by pressing material together. Hot Iron Briquetting (HBI)
is a concentrated iron ore substitute for scrap for use in electric furnaces. |
| AISI (American Iron and Steel Institute) |
An association of North American companies that mine iron
ore and produce steel products. There are 50 member companies and more than 100 associate members, which include
customers that distribute, process, or consume steel. The AISI has reorganized into a North American steel trade
association, representing the interests of Canada, Mexico, and the United States. |
| ALLOY STEEL |
iron-based
mixture is considered to be an alloy steel when manganese is greater than 1.65%, silicon
over 0.5%, copper above 0.6%, or other minimum quantities of alloying elements such as
chromium, nickel, molybdenum, vanadium, or tungsten are present. An enormous variety of
distinct properties can be created for the steel by substituting these elements in the
recipe to increase hardness, strength, or chemical resistance. (see STEEL) |
| ALLOY SURCHARGE |
The addition to the producer's selling price included in order to
offset raw material cost increases caused by higher alloy prices. |
| ALUMINUM |
Chemical symbol Al. Silvery white
metal; ductile with tensile strength and malleable; resistant to corrosion, but can be
attacked by acids and alkalies; good conductor of electricity. Lightweight, strong metal
produced from alumina, which is processed from bauxite ore. Commercial use is only 100
years old, yet the metal is second only to steel in tonnage consumed annually. Used
extensively in articles requiring lightness, corrosion resistance, or electrical
conductivity. Metal is used to make transportation, packaging, building, electrical, and
consumer durable products. |
| ANNEALING |
A heat or thermal treatment process by which a previously
cold-rolled coil of metal is made more suitable for forming and bending. The sheet is heated to a designated temperature
for a sufficient amount of time and then cooled either in batches or in a continuous annealing process.The bonds between
the grains of the metal are stretched when a coil is cold rolled, leaving the steel brittle and breakable. Annealing
"recrystallizes" the grain structure of steel by allowing for new bonds to be formed at the high temperature. There are
two ways to anneal cold-rolled steel coils batch and continuous. (1) BATCH (BOX). Three to four coils are stacked on
top of each other, and a cover is placed on top. For up to three days, the steel is heated in a non-oxygen atmosphere
(so it will not rust) and slowly cooled.(2) CONTINUOUS. Normally part of a coating line, the steel is uncoiled and run
through a series of vertical loops within a heater: The temperature and cooling rates are controlled to obtain the desired
mechanical. |
ANODIZED
(AND PAINTED) ALUMINUM |
Aluminum coated with a thin film
of oxide (applied by anodic treatment) resulting in a surface with extreme hardness. A
wide variety of dye-colored coatings are made possible by impregnation in the anodizing
process. |
| ANTIMONY |
Chemical symbol Sb. Silvery white
and lustrous, it exhibits poor heat and electrical conductivity. It is used primarily in
compounds such as antimony trioxide for flame-retardants. Other applications include
storage battery components (lead-antimony), ceramics, glass, friction bearings,
ammunition, cable sheaths and tank linings. It also is used as an alloying agent in metal
castings. |
| AUTO STAMPING PLANT |
A facility that presses a steel blank into the desired form of a car
door or hood, for example, with a powerful die (pattern). The steel used must be ductile (malleable) enough to bend
into shape without breaking. |
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| BAKE
HARDENABLE STEEL |
A cold-rolled, low-carbon sheet
steel used for automotive body panel applications. Because of the steel's special
processing, it has good stamping and strength characteristics, and, after paint is baked
on, improved dent resistance. |
| BARS |
A relatively long, straight, rigid
piece of metal; long steel products rolled from billets into such shapes as squares,
rectangles, rounds, angles, channels, hexagons, and tees. In steel, "merchant
bars" include rounds, flats, angles, squares, and channels that are used by
fabricators to manufacture a wide variety of products such as furniture, stair railings,
and farm equipment. Concrete reinforcing bar (rebar) is used to strengthen concrete in
highways, bridges, and buildings. |
| BASIC OXYGEN FURNACE (BOF) |
A pear-shaped furnace, lined with refractory bricks, that refines
molten iron from the blast furnace and scrap into steel. Up to 30% of the charge into the BOF can be scrap, with hot
metal accounting for the rest. BOFs, which can refine a heat (batch) of steel in less than 45 minutes, replaced open-hearth
furnaces in the 1950s; the latter required five to six hours to process the metal. The BOF's rapid operation, lower cost and
ease of control give it a distinct advantage over previous methods. Scrap is dumped into the furnace vessel, followed by the
hot metal from the blast furnace. A lance is lowered from above, through which blows a high-pressure stream of oxygen
to cause chemical reactions that separate impurities as fumes or slag. Once refined, the liquid steel and slag are poured
into separate containers. |
| BEAM |
A squared-off long, oblong piece
of metal (usually steel) used in construction. Commonly referred to as T-bars, I-beams,
H-beams. |
| BERYLLIUM |
Chemical symbol Be. A gray metal
found in beryl and bertrandite ores; brittle, but tough; lighter than all metals except
magnesium and lithium. Used as unalloyed metal in nuclear reactors and weapons, and as an
alloy with copper for electronic, aerospace, and automotive applications. Beryllium-copper
is an alloy of copper and beryllium (about 3%) with fractional amounts of nickel or
cobalt. These alloys have remarkable age-hardening properties, are extremely hard, and
have good electrical conductivity, so they are used extensively in electrical switches and
springs. |
| BILLET |
Rectangular semi-finished steel
form (hot rolled from ingot or sheared from continuous caster's output) destined for
further processing into rod, bar, structural, or tubing product. A billet is different
from a slab because of its outer dimensions; billets are normally two to seven inches
square, while slabs are 30-80 inches wide and 2-10 inches thick. Both shapes are generally
continually cast, but they may differ greatly in their chemistry. |
| BISMUTH |
Chemical symbol Bi. A soft, course
crystalline heavy metal with a silvery white color and pinkish tinge; usually produced as
a by-product of copper, lead and other metals. Has a thermal conductivity lower than all
other metals except mercury. Used as alloying agent but leading use is in pharmaceuticals. |
| BLACK PLATE |
A lightweight, thin, uncoated
cold-reduced steel strip or sheet 12-to-32 inches wide with a dark oxide coloring prior to
pickling that serves as the substrate (raw material) to be coated in the tin mill. Black
plate ranges in thickness up to 275 lbs (base box weight). It is sold uncoated, enameled,
painted, tin-coated, or terne-coated. |
| BLANKING |
An early step in preparing
flat-rolled metal for use by an end user. A blank is a section of sheet that has the same
outer dimensions as a specified part to be stamped. Metal processors may offer blanking
for their customers to reduce their labor and transportation costs as excess metal can be
trimmed prior to shipment. (see STAMPING) |
| BLOOM |
Nearly square semi-finished steel
product (hot rolled from ingot or sheared from continuous caster's output) whose
cross-section is more than eight inches. Destined for further processing into rod, bar, or
tubing product, but most commonly for such structural products as I-beams, H-beams, and
sheet piling. |
| BLAST FURNACE |
A towering cylinder lined with heat-resistant (refractory) bricks,
used by integrated steel mills to smelt iron from its ore. Its name comes from the "blast" of hot air and gases forced up
through the iron ore, coke and limestone that load the furnace. |
| BRASS |
An alloy that is 70% copper, 30%
zinc. One of the most widely used of the copper-zinc alloys; malleable and ductile;
excellent cold-working but poor hot-working and machining properties; excellent for
soft-soldering; good for silver alloy brazing or oxyacetylene welding, but fair for
resistance or carbon-arc welding. Used for drawn cartridges, tubes, eyelet machine items,
and snap fasteners. |
| BRONZE |
An alloy containing 90% copper and
10% tin. Used for screws, wire, hardware, wear plates, bushings, and springs; it is
somewhat stronger than copper and brass, and has equal or better ductility. |
| BURR |
The very subtle ridge on the edge of strip steel left by cutting
operations such as slitting, trimming, shearing, or blanking. For example, as a steel processor trims the sides of the
sheet steel parallel or cuts a sheet of steel into strips, its edges will bend with the direction of the cut. |
| BUTT-WELD
PIPE |
The standard steel pipe used in
plumbing. Heated skelp is passed continuously through welding rolls, which form the tube
and squeeze the hot edges together to make a solid weld. |
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| CADMIUM |
Chemical symbol Cd. Cadmium is
produced primarily as a by-product of zinc refining, but also is recovered during the
beneficiation and refining of some lead ores and complex copper-zinc ores. Cadmium is
bluish-white soft metal that can be cut with a knife. The principal use of cadmium, which
was discovered in Germany in 1817, has been in nickel-cadmium batteries for personal,
portable communications, electronic and electrical equipment. Other applications include
pigments, coatings and plating, stabilizers for plastics and similar synthetics, alloys,
lasers, and solar cells. |
| CARBON
STEEL |
Ordinary
steel made by melting iron or ferrous scrap with carbon, manganese, sulfur, silicon, and
phosphorous (see STEEL).
|
| CASING |
The structural steel retainer for
the walls of oil and gas wells, and accounts for 75% (by weight) of the shipments of all
oil country tubular goods (see OCTG). Casing is used to prevent contamination of both the
surrounding water table and the well itself. Casing lasts the life of a well and is not
usually removed when a well is closed. |
| CASTING |
The forming
of molten metal into a particular shape by pouring the molten material into a precisely
shaped mold or die. There are several casting processes used in making iron and steel
shapes (green sand, dry sand, shell mold, core mold, permanent mold, ceramic mold,
expandable pattern, centrifugal, continuous and die casting) with the die casting process
the most popular method of casting non-ferrous metals (primarily zinc, aluminum, and
magnesium and less often copper, tin, and lead).
|
| CATHODE |
Primary non-ferrous metal casting
to be rolled or forged into other shapes; usually copper or nickel. |
| CESIUM |
Chemical symbol Cs. A
silvery-white metal refined from pollucite ore, usually as a co-product in the processing
of titanium, beryllium, or lithium minerals. Cesium ignites when exposed to air; has a
28.5-degree F melting point; used in making specialized energy converters and electric
power generators. |
| CHROMIUM |
Chemical symbol CR. An alloying
element that is the essential raw material for conferring corrosion resistance in
stainless steel. A film that naturally forms on the surface of chromium-bearing stainless
steel self-repairs in the presence of oxygen if the steel is damaged mechanically or
chemically; thus, preventing corrosion. |
| CLADDING |
The method of bonding one metal
atop another metal; this increases corrosion resistance for steel, galvanic protection for
aluminum, electrical conductivity for copper, etc. |
| COATED
METALS |
Sheet and strip steel or aluminum,
usually in coil form, which has been covered on one or both sides with paint, enamel,
adhesive, anti-corrosive coatings, and/or laminates. |
| COBALT |
Chemical symbol Co. Gray magnetic
metal of medium hardness with good corrosion resistance. Used as matrix metal in most
cemented carbides. Principal function is for alloying in tool steels or superalloys
because of its ability to harden ferrite (iron). |
| COBALT-BASED
SUPERALLOYS |
Eight specific alloys of at least
50% cobalt blended with traces of such other metals as iron, nickel, chrome, titanium,
tungsten, carbon, zirconium, and/or tantalum; used in high-temperature, high-strength,
anti-corrosion applications (such as aircraft gas turbines and jet engine components). |
| COIL |
Sheet metal rolled from slab or
ingot that, then, has been wound. Once rolled in a hot-strip mill, a steel coil is more
than one-quarter mile long. Coils are the most efficient way to store and transport sheet
metal. |
| COKE |
The basic fuel consumed in blast furnaces in the smelting of iron.
Coke is a processed form of coal. About 1,000 pounds of coke are needed to process a ton of pig iron, an amount which
represents more than 50% of an integrated steel mill's total energy use.Metallurgical coal burns sporadically and reduces
into a sticky mass. Processed coke, however, burns steadily inside and out, and is not crushed by the weight of the iron
ore in the blast furnace. Inside the narrow confines of the coke oven, coal is heated without oxygen for 18 hours to drive
off gases and impurities. |
| COLD-REDUCING
(COLD-ROLLING) |
Rolling of cooled metal sheet (or
other form which previously has been hot-rolled) to make the steel thinner, smoother, and
stronger, by applying pressure. A cold-reduction sheet mill, for example, will roll-press
a sheet of metal from one-quarter inch thick into less than an eighth of an inch, while
more than doubling its length. |
| COLD-ROLLED
SHEET (AND STRIP) |
Sheet of steel, aluminum, copper,
or alloy that has passed a cold-reduction mill to give a relatively smooth appearance.
Strip has a final product width of approximately 12 inches, while sheet may be more than
80 inches wide. Cold-rolled sheet is considerably thinner and stronger than hot-rolled
sheet, so it will sell for a premium. |
| COLD-FINISHED
STEEL BARS |
Hot-rolled carbon steel bars after
secondary cold-reduction processing with better surface quality and strength. |
| COLD-WORKING |
Rolling, hammering, or stretching
metal at a low temperature (often room temperature) to create a permanent increase in the
hardness and strength by making changes in the metallurgical structure and shape of the
metal. |
| COLUMBIUM |
Chemical symbol Co. Refractory
metal used as an alloying agent in steel making; essential for high-strength, low-alloy
grades. Has some "worked metal" applications, mostly alloyed with zirconium or
titanium for aerospace applications. Called Niobium (Nb) everywhere but the U.S. |
| CONTINUOUS CASTING |
A method of pouring steel directly from the furnace into a billet,
bloom, or slab directly from its molten form. Continuous casting avoids the need for large, expensive mills for rolling ingots
into slabs. Continuous cast slabs also solidify in a few minutes versus several hours for an ingot. Because of this, the
chemical composition and mechanical properties are more uniform.Steel from the BOF or electric furnace is poured into
a tundish (a shallow vessel that looks like a bathtub) atop the continuous caster. As steel carefully flows from the tundish
down into the water-cooled copper mold of the caster, it solidifies into a ribbon of red-hot steel. At the bottom of the caster,
torches cut the continuously flowing steel to form slabs or blooms.. |
| CONTRACT SALES |
Steel products committed to customers through price agreements
extending 3-12 months. About one-half of all flat-rolled steel is sold on this basis, primarily because the auto companies
sign agreements to cover at least one year's model. Price increases that the steel mills might announce during the year do
not generally affect the revenues from the contract side of the business. |
| CONVERSION COST |
Resources spent to process material in a single stage, from one
type to another. The costs of converting iron ore to hot metal or pickling hot-rolled coil can be isolated for analysis.font> |
| COPPER |
Chemical symbol Cu. A
characteristically reddish metal of bright luster; highly malleable and ductile; high heat
conductivity; an excellent conductor of electricity and is celebrated for its corrosion
resistance. Copper is believed to have been discovered around 8,000 B.C. near the site of
a village in the valleys of the Tigris and Euphrates rivers in what is now Iraq. Deposits
in Egypt were worked as early as 5,000 B.C. The word copper is derived from
"Cyprus," and substantial quantities of the metal were mined on that
Mediterranean island. Used in the pure state or alloyed by other elements to make brasses
and bronzes consumed in building construction, electric and electronic products,
industrial machinery, transportation equipment, and numerous consumer and general
products. Copper also is alloy with other metals as nickel (creating cupro-nickel) and
beryllium. |
| CORROSION |
The gradual degradation or alteration of steel caused by atmosphere,
moisture, or other agents. |
| CULVERT
PIPE |
Heavy gauge, galvanized steel that
is spiral-formed or riveted into corrugated pipe, which is used for highway drainage
applications. |
| CUTTING-TO-LENGTH
(LENGTH-CUTTING) |
Uncoil sections of flat-rolled
metal, and then cutting them into a desired length. Product that is cut to length is
normally shipped flat-stacked. |
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| DEBURRING |
Removal of
the very subtle ridge on the edge of strip metal left by such cutting operations as
slitting, trimming, shearing, or blanking. (see EDGE-ROLLING) |
| DIE CASTING |
The principal process for casting
near-net shapes of such non-ferrous metals as zinc, aluminum, and zinc-aluminum alloy (see
CASTING). |
| DIRECT REDUCED IRON (DRI) |
Processed iron ore that is iron-rich enough to be used as a scrap
substitute in electric furnace steelmaking. As mini-mills expand their product abilities to sheet steel, they require much
higher grades of scrap to approach integrated mill quality.Enabling the mini-mills to use iron ore without the blast furnace,
DRI can serve as a low residual raw material and alleviate the mini-mills' dependence on cleaner, higher-priced scrap.The
impurities in the crushed iron ore are driven off through the use of massive amounts of natural gas. While the result is 97%
pure iron (compared with blast furnace hot metal, which, because it is saturated with carbon, is only 93% iron), DRI is only
economically feasible in regions where natural gas is attractively priced. |
| DISTRUBUTOR |
(see SERVICE
CENTER) |
| DRAWN-OVER-MANDREL |
A procedure for producing
specialty DOM tubing using a drawbench to pull tubing through a die and over a mandrel,
giving excellent control over the inside diameter and wall thickness. Advantages of this
technique are its inside and outside surface quality and gauge tolerance. Major markets
include automotive applications and hydraulic cylinders. |
| DRILL PIPE |
Pipe used in the drilling of an
oil or gas well. Drill pipe is the conduit between the wellhead motor and the drill bit.
Drilling mud is pumped down the center of the pipe during drilling, to lubricate the drill
bit and transmit the drilled core to the surface. Because of the high stress, torque and
temperature associated with well drilling, drill pipe is a seamless product. |
| DUCTILITY |
Ability of steel to undergo permanent changes in shape
without fracture at room temperature. |
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| EDGE-CONDITIONING
(EDGE-ROLLING) |
Rolling a strip
of metal to smooth the edges. By removing the burr off the coil, it is safer for users to
manipulate during transport, storage, and processing. (see DEBURRING) |
| ELECTRIC ARC FURNACE (EAF) |
Steelmaking furnace where scrap is generally 100% of the charge.
Heat is supplied from electricity that arcs from the graphite electrodes to the metal bath. Furnaces may be either an
alternating current (AC) or direct current (DC). DC units consume less energy and fewer electrodes, but they are more
expensive. |
| ELECTRIC-RESISTANCE
WELDED PIPE |
ERW pipe is made from strips of
hot-rolled steel which are passed through forming rolls and welded. While seamless pipe is
traditionally stronger and more expensive than ERW pipe, ERW technology is improving and
the technique now accounts for approximately 48% of annual tonnage shipments of oil
country tubular goods (see OCTG). |
| ELECTRICAL
STEEL |
(See SILICON
ELECTRICAL STEEL) |
| ELECTROPLATING |
A batch process used to produce a zinc coating on manufactured
articles. These may be functional (for corrosion protection) or decorative coatings. Electric current is used to force the
deposition of negatively charged zinc ions from an acid solution onto the positively charged cathode, which is the article
to be coated. Produces thin coatings generally less than 10 um (0.4 mils) thick. |
| ELECTROGALVANIZED |
Electrolytic-deposition
zinc-plating process whereby the molecules on the positively charged zinc anode attach to
the negatively charged steel (usually in sheet form). The thickness of the zinc coating is
readily controlled; by increasing the electric charge or slowing the speed of the steel
through the plating area, the coating will thicken on the metal substrate. |
| EMBOSSED
ALUMINUM |
Flat-rolled aluminum with a
surface appearance that has a stucco or grained look. |
| EXPANDED
METAL |
A rigid, non-raveling metal sheet
or plate of carbon or stainless steel, aluminum, and a variety of alloys of copper,
nickel, silver, and titanium that has been slit and expanded (drawn) into an open mesh
pattern that is stronger, lighter in weight, and more rigid than the original material. |
| EXTRUSION |
A shaped piece of metal (typically
nonferrous), produced by forcing the bloom, bar, or rod through a die of appropriate
shape. |
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| FABRICATOR |
A producer of intermediate products that does not also produce
primary metal. For example, a rebar (see Reinforcing Bar) fabricator purchases rebar and processes the material to the
specifications of a particular construction project. |
| FERROALLOY |
A metal product commonly used as a raw material feed in
steelmaking, usually containing iron and other metals, to aid various stages of the steelmaking process such as deoxidation,
desulfurization, and adding strength. Examples: ferrochrome, ferromanganese, and ferrosilicon. |
| FERROUS |
Related to iron; derived from the
Latin, ferrum. Ferrous metals are, therefore, iron-based metals. |
| FLAT-ROLLED STEEL |
Category of steel that includes Sheet, Strip, and Tin Plate, among
others. |
| FLOOR PLATE |
Usually carbon (but also alloy and
stainless) steel plate rolled with raised lug patterns to provide traction for feet and
wheels; as the name suggests, used widely for flooring. |
| FOB PRICING |
FREIGHT ON BOARD PRICING. Phrase that explains whether
the transportation costs of the steel are included. "FOB Mill" is the price of steel at the mill, not including shipping.
FREIGHT EQUALIZATION. A common industry practice when a mill sells steel outside its geographic area; it will assume
any extra shipping costs (relative to the competition) to quote the customer an equivalent price to get the business. . |
| FOIL |
Metal in any width but no more
than about 0.005-inch thick. |
| FORGING |
The working of metal to some
predetermined shape by hammering, upsetting, pressing, or rolling (or a combination of
these processes); the metal can be hot or cold. The most common metals forged include
carbon, alloy and stainless steels; very hard tool steels; aluminum; titanium; brass and
copper; and high-temperature alloys containing cobalt, nickel, or molybdenum. There are
four principal types of commercial forgings: drop forgings, where the shape has been
formed by repeated blows by a hammer onto a bar or bullet placed between a pair of dies;
upset forgings, where the cross-sectional area is increased while the thickness is
decreased; roll forgings, whereby the shaping is done by two rotating rolls; and press
forgings, where hydraulic pressure deforms the metal. |
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| GALFAN |
Steel sheet coating that is an
alloy of zinc, aluminum, and mischmetal. |
| GALLIUM |
Chemical symbol Ga. Bluish-white
metal (silvery-white metal at high purity) recovered from bauxite and zinc processing.
Used to make semiconductors, laser diodes, light-emitting diodes, integrated circuits,
photodetectors, solar cells, and other optoelectronic devices |
| GALVALUME |
Steel sheet with a unique coating
of 55% aluminum and 45% zinc that resists corrosion. The coating is applied in a
continuous hot-dipped process. The product is a registered trademark of BHP Steel of
Australia. |
| GALVANIZED |
Metal (usually steel) coated with
a thin layer of zinc to provide corrosion resistance; i.e, rustproofing. Galvanizing
methods are (1) "hot-dipped galvanizing", which consists of passing the
continuous length of sheet, wire, rod, or shape through a molten bath, followed by an air
stream "wipe" that controls the thickness of the zinc finish; and (2)
"electro-galvanizing", which continuously zinc-coats an uncoiled sheet or
unwound wire or rod electrolytically. Galvanized sheet also is known in the market as
"coated sheet". |
| GAUGE |
The thickness of sheet steel. Better-quality steel has a
consistent gauge to prevent weak
spots or deformation. |
| GALVANNEALED |
Steel sheet covered with zinc on
both sides and immediately heat-treated so thercoating becomes a zinc-iron alloy bonded to
the surface. |
| GERMANIUM |
Chemical symbol Ge. A rare,
grayish-white metal chemically similar to tin; obtained from processing copper and zinc.
Used in the production of infrared glasses, fiber optics, electronic detectors, and
semiconductors. |
| GOLD |
Chemical symbol Au. The heraldic
metal. A rare yellow mineral that is the most malleable and pliable of all metals. Gold
does not tarnish or corrode, and is unaffected by exposure to air or water. |
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| HARDENED |
Metal processed by heat or
cold-worked to resist cutting, abrasion, penetration, bending, and stretching. |
| HEAT TREATMENT |
Altering the properties of steel by subjecting it to a series of
temperature changes. To increase the hardness, strength, or ductility of steel so that it is suitable for additional applications.
The steel is heated and then cooled as necessary to provide changes in the structural form that will impart the desired
characteristics. The time spent at each temperature and the rates of cooling have significant impact on the effect of the
treatment. |
| HEAVY
STRUCTURAL SHAPES |
A general term given to rolled
flanged sections that have at least one dimension of their cross sections three inches or
greater. The category includes beams, channels, tees, and zees if the depth dimension is
three inches or greater, and angles if the length of the leg is three inches or greater. |
| HIGH-CARBON
STEEL |
Steel with more than 0.3% carbon.
The more carbon that is dissolved in the iron, the less formable and the tougher the steel
becomes. High-carbon steel's hardness makes it suitable for plow blades, shovels,
bedsprings, cutting edges, or other high-wear applications. |
| HIGH-STRENGTH/LOW-ALLOY
STEEL |
Steel containing a total of less
than 5% of such hardening or strengthening alloys of nickel, chromium, silicon, manganese,
tungsten molybdenum, and vanadium. |
| HOLLOW
STRUCTURAL SECTIONS |
Known in the
market at HSS, this is high-strength, cold-formed, electric-welded structural tubing
welded steel tubing used as structural elements in a broad range of construction and
architectural applications, structural components for vehicles, and industrial machinery,
buildings and other structures, and a variety of manufactured products. It is produced in
round, square and rectangular shapes and a broad range of sizes.
Structural tubing's basic advantages lie in its high strength-to-weight ratio, attractive
appearance and cost-effectiveness |
| HYDROFORMING |
A forming process in which a tube is placed into a forming die.
The tube is then formed to the shape of the die through the application of internal water pressure.The hydroforming process
allows for severe shape deformation, making it ideal for automotive structural parts such as engine cradles, radiator supports
and body rails. Various shaped and sized holes can be punched in the tube almost anywhere during the process. |
| HOT BAND |
A coil of steel rolled on a
hot-strip mill (aka, hot-rolled sheet).II-BEAM-Structural section on which the flanges are
tapered and are typically not as long as the flanges on wide-flange beams. The flanges are
thicker at the cross sections and thinner at the toes of the flanges. They are produced
with depths of 3-24 inches. |
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| I-BEAMS |
Structural sections on which the flanges are tapered and are
typically not as long as the flanges on wide-flange beams. The flanges are thicker at the cross sections and thinner at
the toes of the flanges. They are produced with depths of 3-24 inches. |
| INDIUM |
Chemical symbol In. Grayish-white
minor metal obtained by treating smelter flue dusts and slags or other residues of base
metal concentrates. Capable of marking paper (just as lead does), indium is used in
low-melting alloys, solders, electrical contact coatings, infrared detectors, nuclear
reactor control rods, and various electronic components. |
| INTERGRATED MILLS |
These facilities make steel by processing iron ore and other raw
materials in blast furnaces. Technically, only the hot end differentiates integrated mills from mini-mills. However, the differing
technological approaches to molten steel imply different scale efficiencies and, therefore, separate management styles,
labor relations and product markets. Nearly all domestic integrated mills specialize in flat-rolled steel or plate. |
| INGOT |
A form of semi-finished metal
(created by pouring liquid metal into molds for solidification during cooling). Ingot then
is rolled or forged into other shapes. Note that steel ingots weight as much as 30 tons. |
| IRIDIUM |
Chemical symbol Ir. A yellowish
mineral with the most corrosion resistance of any metal known (see PLATINUM
GROUP METALS). |
| IRON |
A magnetic, silver-white metal of
high tensile strength, ductility and malleability. Principal commercial forms are steel,
cast iron, or wrought iron. |
| IRON-BASED
SUPERALLOYS |
Also known as "super chrome
steels," these metals are at the highest end of the range of high-temperature,
high-strength steels. Besides chrome, other additives can be nickel, titanium,manganese,
molybdenum, vanadium, silicon, and carbon |
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| LEAD |
Chemical symbol Pb. Very soft,
bluish-white metal; highly malleable and ductile; poor conductor of electricity, but good
noise-dampening material; resistant to corrosion and radiation. Obtained from galena ore.
Major end use is storage batteries, which accounts for 60% of world lead consumption. Also
used ammunition, but has declining use in paints, plumbing equipment, and cable coverings
because of its toxicity. Metal also used to dampen noise, in containers for corrosive
liquids, and as radiation shields for x-rays and nuclear reactors. |
| LEVELING |
A process to flatten shape
deficiencies (wavy edges and buckles) in the metal sheet prior to final shipment. Most
metal sheet initially has a crowned cross-section that is flattened by leveling. |
| LIGHT-GAUGE
STEEL |
Very thin steel sheet that has
been temper-rolled or passed through a cold-reduction mill. Light gauge steel normally is
plated with tin or chrome for use in food containers. |
| LONG PRODUCTS |
Classification of steel products that includes bar, rod and
structural products, that are "long", rather than "flat". |
| LINE PIPE |
Steel pipe used in the surface
transmission of oil, natural gas, and other fluids. |
| LONG TERNE |
A term applied to steel sheets
that have been coated with terne (lead and tin) by immersion in a bath of the lead-tin
alloy. |
| LOW-CARBON
STEEL |
Steel with less than 0.005% carbon
is more ductile (malleable); capable of being drawn out or rolled thin. Carbon is removed
from the steel bath through vacuum degassing. |
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| M SECTIONS (BANTAM BEAMS, JUNIOR BEAMS) |
Light footweight beams primarily used in the construction of
pre-engineered housing. These beams are produced in lighter footweights, usually six to 10 pounds per foot, than
traditional structural products. |
| MAGNESIUM |
Chemical symbol Mg. A silvery,
moderately hard, strong, and light metal. Used in ductile iron production, steel
desulfurization, and chemical reduction. Growing use as substitute for aluminum and zinc
in die castings, due to light weight and high strength. |
| MANGANESE |
Chemical symbol Mn. A gray-white,
hard, and brittle metal. Critical in the production of pig iron and steel, it usually is
preprocessed with carbon or silicon prior to iron smelting or steel making. Also used in
batteries and chemicals manufacture. |
| MECHANICAL
TUBING |
Steel tubing products used in the
manufacture of hydraulic cylinders, in mechanical parts for autos and trucks, construction
and farm equipment, and in furniture, bicycles and many other applications. |
| MERCHANT BAR |
A group of commodity steel shapes that consist of rounds, squares,
flats, strips, angles, and channels, which fabricators, steel service centers and manufacturers cut, bend and shape into
products. Merchant products require more specialized processing than reinforcing bar. |
| METALLIZING |
A process used to produce a zinc coating on manufactured steel
items by metal spraying. Zinc metal wire or powder is fed into a spray gun where it is melted and sprayed onto the part to
be coated. Melting is accomplished either by combustion in an oxygen-fuel gas flame or an electric arc. Combustion gases
and/or auxiliary compressed air provide the necessary velocity to spray the liquid metal onto the part. |
| MINI-MILLS |
Normally defined as steel mills that melt scrap metal to produce
commodity products. Although the mini-mills are subject to the same steel processing requirements after the caster as the
integrated steel companies, they differ greatly in regard to their minimum efficient size, labor relations, product markets,
and management style. |
| MOLYBDENUM |
Chemical symbol Mo. A silvery-gray
metal used as an alloy to strengthen steel and make it less susceptible to rust and
corrosion. Key alloying element for some classes of stainless steel; in the presence of
chromium, "moly" enhances the corrosion resistance of stainless steel. |
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NAVAL BRASS
(ADMIRALTY BRASS) |
An alloy of copper, zinc, and tin
used widely in the marine industry because of resistance to saltwater corrosion; actually
it's a bronze. |
| NICKEL |
Chemical symbol Ni. Hard,
silvery-white metal known primarily as alloy to improve strength and corrosion resistance
of other metals, notably steel. Metal is slightly magnetic metal, of medium hardness and
high degree of ductility and malleability, with high resistance to chemical and
atmospheric corrosion. Pure nickel is used in galvanic plating, where objects must be
coated with nickel before they can be plated with chrome. When used as an alloying agent,
it is of great importance in iron-based alloys in stainless steels and in copper-based
alloys such as cupro-nickel as well as in nickel-based alloys such as Monel. (About 65% of
all nickel is used in the making of stainless steel.) |
| NICKEL-BASED
SUPERALLOYS |
Multi-alloy
metals suited for high-performance, high-temperature applications. These are
nickel-iron-chrome alloys (which also contain titanium, columbium, and aluminum) and
nickel-chrome-iron alloys (which often also contain molybdenum, tungsten, titanium,
cobalt, aluminum, and columbium). |
| NICKEL-SILVER |
Copper-based alloy that contains
from 10% to 45% zinc and from 5% to 30% nickel; most often alloyed with brass. |
| NIOBIUM |
Chemical symbol Nb. Name for
Columbium metal everywhere in the world but the U.S. |
| NON-FERROUS
METALS |
Metals or alloys that are free of
iron. |
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| OIL COUNTRY
TUBULAR GOODS |
Label applied
to the pipe products used by petroleum exploration customers. OCTG includes casing, drill
pipe and oil well tubing, which, depending on their use, may be formed through welded or
seamless processes. |
| OEM |
Original Equipment Manufacturer. |
| OSCILLATING |
Winding a narrow strip of moetal
over a much wider roll, much like threading over a spool. |
| OSMIUM |
Chemical symbol Os. A bluish-white
metal that is so hard it is difficult to fabricate (see PLATINUM GROUP
METALS). |
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| PICKLING |
Cleaning a steel coil through a
series of hydrochloric acid baths that remove the oxides (rust), dirt, and oil so that
further work can be done to the metal. |
| PIG |
Initial post-smelting casting of
lead or iron. Named long ago when molten metal was poured through a trench in the ground
to flow into shallow earthen holes, the arrangement looked like newborn pigs suckling. The
central channel became known as the "sow," and the molds were "pigs." |
| PALLADIUM |
Chemical symbol Pd. A major
component in the production of petrochemical catalysts (see PLATINUM
GROUP METALS). |
| PILING |
Also known as sheet piling; a
structural steel product with edges designed to interlock; used in the construction of
dams or riverbank reinforcement. |
| PIPE |
Technically, a
thick-walled tube used to transport fluids or gases. In the steel lexicon,
"pipe" and "tube" often are used interchangeably with a given label
applied primarily as a matter of historical use. |
| PLATE |
A smooth, flat, relatively thick
(3/16-inch to more than one foot) mass of metal with a width of more than eight inches,
often sheared into individual pieces but also rolled into coils. |
| PLATINUM |
Chemical symbol Pt. The key
material in the manufacture of automotive catalysts (see PLATINUM
GROUP METALS). |
| PLATINUM
GROUP METALS |
Called the
"noble metals" because they are among the scarcest of the metallic elements;
more important, they are totally impervious to oxidation or corrosion. The family is six
metals: Platinum, a white infusible metal with high electrical resistance; Palladium, also
white, noted for its strength and high ductility; Iridium, a yellowish mineral with the
most corrosion resistance of any metal known; Rhodium, a silver-white metal also found
with nickel; Ruthenium, a white metal noted for its hardness; and Osmium, a bluish-white
metal that is so hard it is difficult to fabricate. |
| PHOSPHOR-BRONZE |
Copper-based alloys with 3.5% to
10% tin, to which up to 1% phosphorous has been added in the molten state for deoxidizing
and strengthening purposes. Because of excellent toughness, strength, fine grain,
resistance to fatigue and wear, and chemical resistance, these alloys find general use as
springs and in making steel fittings. It has corrosion-resistant properties comparable to
copper. |
| POWDER
METALS |
Fabrication technology in which
fine metallic powder is compacted under high pressure and then heated at a temperature
slightly below the melting point to solidify the material. Primary users of powder metal
parts are auto, electronics and aerospace industries. |
| PRECIPITATION HARDENING (PH) |
A small group of stainless steels with high chromium and nickel
content, with the most common types having characteristics close to those of martensitic (plain chromium stainless class
with exceptional strength) steels. Heat treatment provides this class with its very high strength and hardness. Applications
for PH stainless steels include shafts for pumps and valves as well as aircraft parts. |
| PRECIPITATION HARDENING (PH) |
A small group of stainless steels with high chromium and nickel
content, with the most common types having characteristics close to those of martensitic (plain chromium stainless class
with exceptional strength) steels. Heat treatment provides this class with its very high strength and hardness. Applications
for PH stainless steels include shafts for pumps and valves as well as aircraft parts. |
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| Q-BOP |
Modified Basic Oxygen Furnace in which the oxygen and other
gases are blown in from the bottom, rather than from the top. While the Q-BOP stirs the metal bath more vigorously,
allowing for faster processing, the design produces essentially the same steel grades as the top-blowing basic oxygen
furnace. Today's state-of-the-art furnace design combines the previous technologies: 60% of the oxygen is blown from above,
with the rest blown through the bottom of the vessel. |
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| REINFORCING
BAR |
Also known as "concrete
reinforcing bar" or "rebar"; a commodity-grade steel used to strengthen
concrete in highway and building construction. |
| RHODIUM |
Chemical symbol Rh. A silver-white
metal found in nickel deposits (see PLATINUM GROUP METALS). |
| ROD |
Round, thin semi-finished metal
length that is rolled from a billet and coiled for further processing. These rolling
facilities often are called "rod trains". Rod is commonly drawn into wire
products or used to make bolts, nails, and other machined parts. |
| RUTHENIUM |
Chemical symbol Ru. A white metal
noted for its hardness; the most expensive of the platinum group (see PLATINUM
GROUP METALS). |
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| SCALE |
The oxide of iron that forms on the surface of steel
after heating. |
| SCRAP (FERROUS) |
Ferrous (iron-containing) material that generally is
remelted and recast into new steel. Integrated steel mills use scrap for up to 25% of their basic oxygen furnace charge;
100% of the mini-mills' raw material for their electric furnaces generally is scrap. |
| SEAMLESS
PIPE (SEAMLESS TUBE) |
Tubular product made from a solid
billet, which is heated, then rotated under extreme pressure. This rotational pressure
creates an opening in the center of the billet, which is then shaped by a mandrel to form
the pipe or tube. |
| SECONDARY STEEL |
Steel that does not meet the original customer's
specifications because of a defect in its chemistry, gauge or surface quality. Mills must search to find another customer
(that can accept the lower quality) to take the off-spec steel at a discount. While secondary will not affect the reported yield,
margins will suffer. |
| SEAMLESS
PIPE (SEAMLESS TUBE) |
Tubular product made from a solid
billet, which is heated, then rotated under extreme pressure. This rotational pressure
creates an opening in the center of the billet, which is then shaped by a mandrel to form
the pipe or tube. |
| SELENIUM |
Chemical symbol Se. A gray metal
chemically similar to tellurium; excellent conductor of electricity; obtained as a
by-product of the electrolytic refining of copper; used chiefly in photoelectric cells,
rectifiers, and other electronic devices, and as a pigment for glass and ceramics. |
| SEMI-FABRICATED |
Partially processed metals shapes
(sheet, plate, bar, rod, wire, extrusions; foil in the case of aluminum). |
| SEMI-FINISHED |
First-stage metal shapes (blooms,
billets or slabs) later to be rolled into semi-fabricated and, then, finished products. |
| SERVICE
CENTER |
A catchall
name for an operation that buys metal, warehouses it, often processes it in some way, and
then sells it in a slightly different form or amount from what was purchased from
producing mills. |
| SHEARING |
Type of cutting operation in which
the metal object is cut by means of a moving blade and fixed edge or by a pair of moving
blades that may be either flat or curved. |
| SHEET STEEL |
Thin, flat-rolled steel. Coiled
sheet steel accounts for nearly one-half of all steel shipped domestically and is created in a
hot-strip mill by rolling a cast slab flat while maintaining the side dimensions. The malleable
steel lengthens to several hundred feet as it is squeezed by the rolling mill. The most common
differences among steel bars, strip, plate, and sheet are merely their physical dimensions of
width and gauge (thickness). Product Classification by Size: Specified Thickness
In Inches
| Specified Width in Inches |
| Up to 6 Over 6 to 8 Over 8 to 12 Over 12 to 48 Over 48 |
| 0.2300+ | Bar | Bar | Plate | Plate | Plate |
| 0.2299 - 0.2040 | Bar | Bar | Plate | Plate | Plate |
| 0/2039 - 0.1800 | Strip | Strip | Strip | Sheet | Plate |
| 0.1799 - 0.0449 | Strip | Strip | Strip | Sheet | Sheet |
|
| SILICON |
Chemical symbol Si. A non-metallic
element, essential in the smelting of numerous ferrous and non-ferrous
metals.SILICON-BRONZE-An alloy of copper and 1.5-3% silicon with various third elements
(zinc, tin, or manganese). |
| SILICON
ELECTRICAL STEEL |
A type of
specialty steel created by introducing silicon during the steelmaking process. Electrical
steel exhibits certain magnetic properties, which make it optimum for use in transformers,
power generators and electric motors. "Grain-oriented" product has the metal's
grain running parallel within the steel, permitting easy magnetization along the length of
the steel (used mostly in power transformers); "non-grain-oriented" product has
no preferential direction for magnetization (used mostly in electric motors). |
| SILVER |
Chemical symbol Ag. Brilliant,
rare "precious metal" with high ductility, excellent thermal conductivity, low
level of electrical resistance. Usually found as by-product of base metal ores, sometimes
with gold. Historical use has been coinage, jewelry, tableware, but has major industrial
applications in photography, dentistry, electronics, chemicals, and medicine manufacture. |
| SKELP |
Steel that is the entry material to a pipe mill. It
resembles hot-rolled strip, but its properties allow for the severe forming and welding operations required for pipe production. |
| SLAB |
The most common type of
semi-finished metal. In steel, semi-finished product (hot rolled from ingot or sheared
from continuous caster's output) destined for further processing into strip, sheet, plate,
or welded pipe product; in zinc, the primary metal casting to be rolled or forged into
other shapes. |
| SLITTING |
Cutting a sheet of metal into
narrower strips to match customer needs. Because mills have limited flexibility as to the
widths of the sheet that they produce, service centers or independent processors normally
will cut the sheet for the customer. |
| SPECIAL BAR
QUALITY |
Arcane terminology used to
describe a wide variety of higher-quality carbon and alloy bars that are used in the
forging, machining and cold-drawing industries for the production of automotive parts,
hand tools, electric motor shafts and valves. SBQ steel bars generally contains more
alloys than merchant (commodity) grades of steel bars, and is made with more precise
dimensions and chemistry. |
| SPECIALTY
ALLOYS |
Specialty metals with proprietary
chemistries and designations; often made for specific high-strength or corrosive resistant
applications; sometimes considered to be the low end of the various families of
superalloys. |
| SPECIALTY
STEEL |
Also known
as "specialty stainless steels," these are batch-produced iron-based metals with
varying degrees of such additives as chrome, nickel, cobalt, titanium, manganese, copper,
and molybdenum to add strength or corrosion-resistance. |
| SPECIALTY
TUBE |
Refers to a wide variety of high-quality custom-made
tubular products requiring critical tolerances, precise dimensional control and special metallurgical properties. Specialty tubing is
used in the manufacture of automotive, construction and agricultural equipment, and in industrial applications such as hydraulic cylinders,
machine parts and printing rollers. Because of the range of industrial applications, the market typically follows general economic
conditions. |
| SPOT
MARKET |
Sales for delivery in less than three months. |
| SPRING
STEEL |
Steel strip, normally of the
high-carbon or alloy type, used in the manufacture of springs because of high tensile
properties. |
| STAINLESS
STEELS |
Corrosion-resistant
steel of a wide variety that always contain more than 10% chromium, with or without other
alloying elements. Stainless steel resists corrosion attack by organic acids, weak mineral
acids, and atmospheric oxidation, keeps its strength at high temperatures, and is easily
maintained. The most common grades of stainless steel are: Type 304, austenitic
(chromium-nickel); Type 316, austenitic with 2%-3% molybdenum; Type 409, ferritic (low
chromium) for high-temperature use; Type 410, heat-treatable martensitic (medium chromium)
with a high strength level Type 430, ferritic general-purpose grade with some corrosion
resistance. (see STEEL, FERRITIC, AUSTENITIC, MARTENSITIC, NICKEL-BASED SUPERALLOYS) |
| STAMPING |
Process of
pressing with a powerful die a metal blank into a predetermined shape (or pattern). The
metal used must be ductile (malleable) enough to bend into shape without breaking. |
| STEEL |
Chemical
symbol Fe. Iron smelted with carbon (more than about 0.05% and less than 2%) along with
manganese, silicon, sulfur, and phosphorous. Steel is the least expensive and most widely
used metal. Steel is made primarily of iron and carbon with thousands of varieties
possible, depending on the content of those elements and such other alloying metals as
chromium, nickel, manganese, silicon, vanadium, and molybdenum. Stainless steel is the
most common of the alloy steels. (see CARBON STEEL, ALLOY
STEEL, STAINLESS STEEL, SPECIALTY STEEL)
|
| STEEL STRAPPING |
Banding and packaging material that is used to close and reinforce
shipping units, such as bales, boxes, cartons, coils, crates, and skids. |
| STRENGTH |
Properties related to the ability of steel to oppose
applied forces. Forms of strength include withstanding imposed loads without a permanent change in shape or structure and resistance
to stretching. |
| STRIP |
A cold-rolled ferrous or
non-ferrous metal product that is 23 15/16' and narrower; under 0.250' in thickness. |
| STRUCTURALS |
Metal product group that includes
beams and, for steel, sheet piling. |
| STRUCTURAL
TUBING |
(see HOLLOW
STRUCTURAL SECTIONS) |
| SUBMERGED-ARC WELDING (SAW) |
SAW involves formation of an arc between a
continuously-fed bare wire electrode and the workpiece. The process uses a flux to generate protective gases and slag, and to
add alloying elements to the weld pool. A shielding gas is not required. Prior to welding, a thin layer of flux powder is placed on the
workpiece surface. The arc moves along the joint line and as it does so, excess flux is recycled via a hopper. Remaining fused slag
layers can be easily removed after welding. As the arc is completely covered by the flux layer, heat loss is extremely low. This produces
a thermal efficiency as high as 60% (compared with 25% for manual metal arc). There is no visible arc light, welding is spatter-free
and there is no need for fume extraction. This type of welding is very popular in large diameter pipes. |
| SUBSTRATE |
Raw material used as an input for steel processing: For example, hot-rolled
steel is the substrate for cold-rolling operations. |
| SUPERALLOYS |
Lightweight metal alloys designed
for continuous exposure to extreme heat or corrosive environments. Also called
"high-performance specialty metals," the conventional superalloys are
iron-based, cobalt-based, nickel-based, and titanium-based. |
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| TAILORED BLANKS |
A section of sheet or strip that is cut-to-length and
trimmed to match specifications for the manufacturer's stamping design for a particular part. Because excess steel is cut
away (to save shipping costs), all that remains for the stamper is to impart the three-dimensional shape with a die press. |
| TANTALUM |
Chemical symbol Ta. A by-product
of tin processing, this refractory metal is used as a barrier to corrosion of chemical
processing and carbide cutting tools, and still-growing use as electronic capacitors and
filaments. Melts at 2415-degree F. |
| TELLURIUM |
Chemical symbol Te. A brittle,
silvery-white metal produced commercially as a by-product of copper smelting and
maintained in the tellurium-copper alloy to aid in machining. |
| TEMPERING |
Re-heating a quench-hardened or
normalized ferrous alloy to a temperature below the transformation range and then cooling
at any rate desired. In heat treatment, re-heating hardened steel to some temperature
below the A1 temperature for the purpose of decreasing hardness and/or increasing
toughness. |
| TERNE |
Mixture of lead and tin. |
| TIN |
Chemical symbol Sn. Soft,
silvery-white metal with high malleability and ductility, but little tensile strength. One
of the earliest metals known; because of its hardening effects on copper, used to make
bronze for fabrication of construction and hunting tools and war weapons as early as 3500
B.C. With a melting point of 449-degrees F and a boiling point of 4384-degrees F, tin has
the longest molten-state range of any common metal; thus, its principal use as a steel
coating and constituent in alloys to make bronze, pewter, die-casting alloys, and
specialty titanium alloys. Used in biocides to control insect infestation, and in solders
for joining pipes or electrical conductors. |
| TIN MILL |
Continuous tin-plating facility to
produce tin mill steel sheet to be used in food and beverage cans and other containers. |
| TIN/CHROME
PLATING |
A plating process whereby the
molecules from the positively charged tin or chromium anode attach to the negatively
charged sheet steel. The thickness of the coating is readily controlled through regulation
of the voltage and speed of the sheet through the plating area. |
| TIN-FREE
STEEL |
Chromium-coated steel. Because it
is used in food cans just like tin plate, it is misclassified as a tin mill product. |
| TINPLATE |
Sheet steel that has been coated
on both sides with a very thin coating of commercial pure tin by an electro-deposition
process, in which the steel is made to be the cathode (negative electrode) in an
electrolytic bath containing a decomposable tin salt. |
| TITANIUM |
Chemical symbol Ti. A bright white
metal; very malleable and ductile. Its principal function has been as an alloy in steel
making, but now is being used extensively (especially in aviation and aerospace) because
of its high strength, light weight, and good corrosion resistance. |
| TITANIUM-BASED
SUPERALLOYS |
Lightweight, non-corrosive alloys
suitable for high-temperature applications (such as jet aircraft structural parts).
Titanium alloy comes from blending with such other metals as aluminum, iron, vanadium,
silicon, cobalt, tantalum, zirconium, and manganese. |
| TOLERANCES
|
A customer's specifications can refer to dimensions or
to the chemical properties of steel ordered. The tolerance measures the allowable difference in product specifications between what a
customer orders and what the steel company delivers. There is no standard tolerance because each customer maintains its own variance
objective. Tolerances are given as the specification, plus or minus an error factor; the smaller the range, the higher the cost. |
| TON
|
Unit of measure for steel scrap and iron ore.
GROSS TON 2,240 pounds, LONG (NET) TON 2,240 pounds, SHORT (NET) TON 2,000 pounds. Normal unit of statistical raw
material input and steel output in the United States and METRIC TON 1,000 kilograms. 2,204.6 pounds or 1.102 short tons. |
| TOOL &
DIE STEELS |
Also called "tool
steel," any high carbon or alloy steel capable of being suitably tempered for use in
the manufacture of tools and dies. |
| TREAD PLATE |
Usually carbon (but also alloy and
stainless) steel plate rolled with closed surface designs of small perforated buttons or
small diamond-shaped lugs; used widely for ramps, walkways, and stairs. |
| TUBING |
(see PIPE) |
| TUNGSTEN |
Chemical symbol W. Gray metal with
high tensile strength; ductile and malleable, immune to atmospheric influences and all
acids but strong alkalies. Extremely pliable; can be drawn into filament for incandescent
bulbs, rolled into thin sheet for radio tubes; ground into powder, and mixed with carbon
and then embedded in soft metal (such as cobalt) to produce carbide tools, or alloyed
within steel to make abrasion-resistant tool and die steels. |
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| VANADIUM |
Chemical symbol V. Vanadium is a
gray metal primarily used as an alloying agent for iron and steel and as a strengthener
for titanium-based alloys. Vanadium is also a catalyst in sulfuric acid production. After
the steel industry, the aerospace market ranks as the second-largest end-user of the metal
named for the Scandinavian love goddess Vanadis. |
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| WIDE-FLANGE
BEAM |
A structural steel section on
which the flanges are not tapered, but have equal thickness from the tip to the web and
are at right angles to the web. Wide-flange beams are differentiated by the width of the
web, which can range from 3 inches to more than 40 inches, and by the weight of the beam,
measured in pounds per foot. |
| WIDTHS |
The lateral dimension of rolled steel, as opposed to the
length or the gauge (thickness). If width of the steel strip is not controlled during rolling, the edges must be trimmed. |
| WIREBAR |
Semi-finished form of
electrolytically refined copper, designed for rolling into rod or bars and, ultimately,
into strip or wire. |
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| YIELD |
The ratio of the quantity of finished shipments to the total
raw steel produced, adjusted for changes in inventory and any slabs that are purchased from outside. Yield has significantly
improved during the past decade, primarily as the result of the industry's conversion to continually cast steel, whose yield is
superior to that of traditional ingot teeming . |
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| ZINC |
Chemical symbol Zn. Bluish-white,
lustrous metal derived from ores that also contain lead, silver, copper, germanium, and
cadmium. Essential nutrient element in soils and animals. Pure metal is malleable and
ductile even at ordinary temperature. It can be electro-deposited, and is used primarily
as a galvanized protective coating for steel (especially steel destined for use in
construction, transportation, and electrical equipment). Its most important alloys are
brass and bronze. Of great importance in die casting, although new ZA (zinc-aluminum)
alloy is becoming a major force in die casting. Compounds and dusts used by agricultural,
chemical, paint, and rubber industries. |
| ZINCROMETAL |
A cold-rolled steel sheet product
with a base coat of chromium and zinc and a top coating of a weldable zinc-rich primer. |
| ZIRCONIUM |
Chemical symbol Zr. A steel-gray,
strong, ductile metal obtained by chemical processing of zircon-bearing sands. Minor metal
has good corrosion-resistance, especially at elevated temperatures. Used in steel making,
and as structural material in nuclear reactors and cladding material for uranium. |